Wrinkle Resistant Mattress Jacquard Fabric
Description
Technical Parameters
Introduction
Engineered exclusively for premium sleep surfaces, our wrinkle-resistant mattress jacquard fabric blends high-density weave structures with resilient synthetic-natural yarn blends. It provides a flawless, hotel-quality finish designed to withstand deep compression, prevent surface sagging, and endure everyday wear.
Product Specifications
|
Specification Item |
Standard Parameters / Options |
|
Material Composition |
100% Polyester, Viscose/Poly Blends, Organic Cotton Blends, or Custom Recycled Yarns |
|
Weight (GSM) |
280 GSM – 550 GSM (Customizable upon request) |
|
Fabric Width |
220 cm – 240 cm (Optimized for standard single to king mattress sizes) |
|
Weaving Technique |
Computerized Jacquard Knitting / Woven Jacquard |
|
Wrinkle Resistance Rating |
Grade 4.0+ (Tested via AATCC 128 / ISO 7768) |
|
Color Fastness |
Grade 4 - 5 (Wash & Rub resistance) |
|
Optional Treatments |
Anti-Static, Anti-Stain, Antimicrobial, and FR Treated (CFR 1633 / BS 7177 compliant) |
Core Features & Benefits
Advanced Anti-Wrinkle Technology: Specially treated fibers and high-recovery weaves ensure the fabric springs back instantly, making it ideal for modern bed-in-a-box and roll-packed mattresses without leaving unsightly creases.
Exquisite Jacquard Aesthetics: Features intricate, high-definition dimensional patterns (ranging from classic damask to modern geometric designs) that elevate the visual value and retail appeal of any mattress line.
Enhanced Durability & Tensile Strength: Built to endure high-tension quilting and tufting processes without thread breakage, pilling, or seam slippage over years of use.
Optimal Breathability & Comfort: Designed with microscopic airflow channels to prevent heat retention, ensuring a cool, balanced sleep micro-climate for the end-user.
High-Speed Quilting Compatibility: Engineered with balanced yarn twist levels and smooth surface finishes, allowing flawless passage through heavy-duty industrial multi-needle quilting machines without puckering, yarn laddering, or needle damage.
Target Applications
Bed-in-a-Box Mattresses
Engineered specifically to resist permanent creasing and deformation after vacuum compression and tight box-rolling.
Luxury Hospitality Mattresses
Delivers an upscale, crisp, and immaculate visual presentation demanded by five-star hotel suppliers.
Pillow-Top & Euro-Top Covers
Provides exceptional stretch, plush tactile feel, and structural integrity for multi-layered luxury mattress panels.
OEM & Customization Capabilities
|
Feature |
Customization Specs |
|
Pattern Development |
In-house CAD design team and high-speed computerized looms to bring unique concepts to life. |
|
Functional Finishes |
Specialized treatments including flame retardancy (US/UK regulations), liquid repellency, and anti-dust mite. |
|
Eco-Sustainable Options |
Certified recycled polyester (RPET) or eco-friendly viscose fibers to meet brand ESG targets. |
|
Performance Control |
Advanced wrinkle-resistant setting for smooth recovery and pristine appearance under heavy use. |
Our Services
Dedicated Account Management: A textile expert will guide you from initial concept and yarn selection through to final mass production.
Rapid Prototyping & Lab-Dips: Fast turnaround on color-matching (lab-dips) and hand-feel samples so you can accelerate your product development cycle.
Strict Quality Control (AQL 2.5): Every single roll undergoes rigorous four-point system inspection for tension, color consistency, and surface defects before dispatch.
Packaging & Logistics
Professional Export Packaging: Each roll is wrapped tightly in a heavy-duty moisture-proof inner film, followed by a durable outer woven bag to prevent friction, moisture, and transit damage.
Flexible Shipping Solutions: We support FOB, CIF, and DDP terms via ocean freight, air cargo, or express courier for urgent sample deliveries.
Clear Documentation: Full provision of packing lists, commercial invoices, certificates of origin, and third-party lab test reports for smooth customs clearance.
Application Industry
Production Details
Product Qualification
Strength proves trustworthiness
Ingenuity manufacturing, strength exhibition
Our Certificate
Frequently Asked Questions
Q: What is the Minimum Order Quantity (MOQ) for custom jacquard patterns?
A: Our standard MOQ for custom patterns typically starts at 500 meters per design/color, depending on the yarn type and complexity. Contact our sales team for low-MOQ trial options.
Q: How does the wrinkle-resistant property perform after roll-packing?
A: Our fabric undergoes special high-temperature heat setting and elastic recovery treatments, allowing it to recover its smooth, crisp appearance within hours of unboxing a compressed mattress.
Q: Can you provide fire-retardant (FR) treatments that meet US and UK standards?
A: Yes, we offer certified FR treatments that comply with strict global safety regulations, including CFR 1633 (US) and BS 7177 (UK).
Q: Are your mattress jacquard fabrics certified for safety and skin contact?
A: Yes, all our fabrics are OEKO-TEX Standard 100 certified, guaranteeing they are free from harmful chemicals and completely safe for direct skin contact.
Q: Do you provide free material swatches for prototyping?
A: We offer free A4-size fabric sample swatches and color cards for evaluation. Shipping costs may apply depending on the destination.
Q: What is the typical lead time for lab-dips and bulk orders?
A: Lab-dips and custom hand-feel samples usually take 5 to 7 days. Bulk production orders generally take 15 to 25 days, depending on the quantity and specific finishing requirements.
Q: What inspection standards do you follow during mass production?
A: We strictly adhere to the international AQL 2.5 standard for fabric inspection, checking for yarn defects, shade variations, width consistency, and weight accuracy.
Q: How are the fabric rolls packed for international shipping?
A: Rolls are wound securely on strong paper cores, wrapped in waterproof polyethylene film, and protected by outer woven sacks to ensure they arrive in pristine condition.
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