Polyester Mattress Fabric
Description
Technical Parameters
Introduction
High-Grade Polyester Fabric for Mattress Panels features advanced yarn engineering with exceptional tensile strength and versatile tactile finishes. Designed for superior comfort and structural integrity, it delivers long-lasting support and refined aesthetics for mattress top panels and border upholstery.
Product Specifications
|
Parameter |
Specification Details |
|
Item No. |
MT-K2026 |
|
Material Composition |
100% Virgin Polyester (Recycled RPET Optional) |
|
Technics |
Circular Knitted / Double Jacquard Woven |
|
Weight Range |
280 GSM – 450 GSM (Customizable ± 3%) |
|
Fabric Width |
2.2 meters – 2.4 meters (Cuttable / Open Width) |
|
Martindale Abrasion |
> 35,000 Cycles |
|
Pilling Resistance |
Grade 4 - 5 |
|
Color Fastness |
Grade 4 - 5 (Light / Washing / Rubbing) |
|
Dimensional Stability |
≤ ± 3% (After washing / steaming) |
|
Flame Retardant |
CFR 1633 / BS 7177 / EN 597 (Optional) |
Key Features
Luxurious Hand-Feel & Texture: Engineered with high-filament yarn to provide a soft, skin-friendly surface suitable for direct body contact.
Advanced Breathability: Optimized loop structure and weave density allow rapid air circulation and moisture wicking, preventing heat buildup.
High Durability & Tensile Strength: Withstands heavy pressure and stretching, preventing seam slippage and deformation on high-end mattresses.
Optional Functional Finishes: Available with customizable treatments including cooling technology (Q-Max ≥ 0.4), anti-mite/antibacterial, water-repellent (C0), and flame retardancy.
Sustainable Materials & Eco-Certifications
100% Recycled RPET Options: Available in Global Recycled Standard (GRS) certified rPET yarn, diverting plastic waste into high-end home textiles while lowering carbon footprints.
Transaction Certificates (TC): Full traceability and official GRS Transaction Certificates provided for every bulk shipment to support your brand's green marketing claims.
Zero Harmful Substances: Fully compliant with OEKO-TEX Standard 100 (Class 1), ensuring absolute safety for infants and direct skin contact with zero restricted chemicals or heavy metals.
Eco-Friendly Production: Utilizes energy-efficient dyeing processes, closed-loop water conservation systems, and non-toxic water-based printing/finishing agents.
Customization & OEM/ODM Capabilities
|
Feature |
Customization Specs |
|
Jacquard Patterns |
Custom CAD/PDF designs; electronic layout proofs; rapid cylinder development (3–5 days). |
|
Color Matching |
Professional spectrophotometer and light-box matching; strict color variance control (δ E < 1.0). |
|
Roll Packaging |
Customized roll lengths (50m/100m); strict splicing standards optimized for automated cutting lines. |
|
Functional Finishes |
Flame-retardant (FR), anti-mite, anti-microbial, moisture-wicking, and cooling touch treatments. |
|
Support & IP |
Strict Mutual NDA enforcement; low minimum order quantities (MOQ); reliable batch-to-batch consistency. |
Quality Control & Export Packaging
AQL 2.5 Inspection Standard: 100% online inspection for defects (holes, pulls, stains) plus pre-shipment physical testing with individual laboratory reports.
Export-Grade Packaging: Sealed inner layer with heavy-duty moisture-proof PE film, protected by a robust woven outer bag wrapped around a solid core tube.
Sample & Sourcing Workflow
Request Swatches: Submit your courier account details for free A4 swatches or hanger samples.
Lab Dips & Prototypes: Confirm Pantone colors or custom jacquard prototypes within 3-5 days.
Trial Order: Place a low-MOQ trial order for bulk factory evaluation.
Mass Production: Production completed under strict AQL 2.5 guidelines with final pre-shipment sign-off.
Production Details
Product Qualification
Strength proves trustworthiness
Ingenuity manufacturing, strength exhibition
Our Certificate
Frequently Asked Questions
Q: What is the minimum order quantity (MOQ) for custom-dyed colors or custom jacquard patterns?
A: The standard MOQ is 500 meters per color or design. Lower quantities can be negotiated for initial trial runs, subject to dye-surcharge fees if using non-standard pantones.
Q: Do you provide free fabric samples for testing?
A: Yes, we provide free A4-sized swatches and hanger samples. Clients are responsible for the courier shipping cost (via DHL, FedEx, or UPS), which can be credited against your first bulk order.
Q: Are your mattress fabrics compliant with US and UK flame retardant regulations?
A: Yes. We can supply fabrics treated to meet CFR 1633, BS 7177, or EN 597 standards upon request, complete with official third-party laboratory test reports.
Q: What is the standard turnaround time for lab dips and physical samples?
A: Custom color lab dips take 3 to 5 business days. Custom jacquard development and physical prototype sampling typically require 5 to 7 business days.
Q: What eco-certifications do your polyester fabrics hold?
A: Our entire production line is certified under OEKO-TEX Standard 100 (Class 1), guaranteeing no harmful chemicals or heavy metals. We also supply GRS (Global Recycled Standard) certified fabrics with transaction certificates (TC) upon request.
Q: Can you provide GRS Transaction Certificates for recycled polyester orders?
A: Yes, for all orders utilizing GRS-certified recycled polyester, we issue official Transaction Certificates (TC) corresponding to your specific batch to verify full compliance and traceability.
Q: How do you ensure batch-to-batch color consistency for bulk orders?
A: We use digital spectrophotometers and standard light boxes to lock in color parameters. Each production dye lot is compared against master color chips to maintain color variance within Delta E < 1.0.
Q: What are your standard payment terms for bulk orders?
A: Our standard payment term is 30% T/T deposit in advance, with the remaining 70% balance paid against a copy of the Bill of Lading or upon passing pre-shipment inspection. L/C at sight is also accepted for qualified accounts.
Q: How is the fabric packaged for international ocean or air shipping?
A: Fabrics are rolled securely on rigid core tubes, wrapped in thick waterproof PE film, and enclosed in heavy-duty outer woven bags to prevent moisture damage and transit compression.
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